Carver 9525

CARVER 9525

Nickel-chromium-Molybdenum Alloy For Excellent Toughness

Features

This alloy displays excellent toughness whilemaintaining good machining characteristics. For Joining buildup, and repairing cracked or fractured steels with up to 140,000 psi tensile strengths.

Applications

Use for fabricating structures, machinery, assemblies and repair of heavy duty off the road equipment. It is widely used in the forging industry for the repair of hammer bases, sow blocks, rams, bolster plates columns and keyways. Also used as an underlay prior to surfacing with higher alloys.

Procedure

Remove all defects; heat checks, spalls, and cracks. Preheat the unit to a minimum of 425°C. Maintain this temperature during welding. Utilize short arc length. Peening is necessary when filling in small cavities. Peen after depositing each pass. Peening is not necessary when welding large areas such as complete impressions except on the final pass. After welding cool the unit in still air to approximately 175°C. This is necessary to produce uniform weld hardness. When the cooling temperature is reached, immediately charge dies into a furnace at 560°C and temper for 12 to 16 hours. On rams and sow blocks, etc..., stress relieve at 620°C for 12 to 16 hours. Stress relieve hammer bases at 620°C at one hour per inch of thickness at temperature. Remove the unit from the furnace and cool in still air to room temperature.

SMAW FCAW MCW
DC+ DC+, 100% CO2
Or 75% Argon-25% CO2
DC+, 100% CO2
Or 75% Argon-25% CO2
Or 90% Argon-10% CO2
TECHNICAL DATA
Alloy Type Nickel-Chromium-Molybdenum
Tensile Strength 840 N / mm2
Elongation UP to 23%
Machinability Excellent
Hardness Rockwell C 25-30
Available Processes SMAW, FCAW, SAW & MCW
Recommended Current Range
ELECTRODES
SIZE(MM) 3.15 4.00 5.00
AMPS 120-150 160-190 200-240
FLUX CORED WIRES
SIZE(MM) 1.6 2.4
AMPS 270-320 330-370
METAL CORED WIRES
SIZE(MM) 1.6 2.4
AMPS 270-320 330-370